IJ Instruments is a division of IJ Sensors & Solutions — Manufacturers of Precision Load Cells & Force Measurement Systems

Gas Detection Systems

A fixed gas detector continuously monitors the air in a plant area for oxygen deficiency, toxic gas leaks or combustible gas concentration, triggering an alarm before conditions become dangerous. IJ Instruments supplies flameproof, PESO certified smart gas detectors covering Oxygen, Toxic, Combustible and VOC gases — with hot-swappable sensor modules for fast, low-downtime maintenance.

🇮🇳 PESO & CIMFR CertifiedFlameproof Ex db IIC T6 Gb4-20mA & Modbus RTU
🫧 25+ Detectable Gases ⚡ <15 sec Response Time 🏭 Refineries, Chemical & Process Plants 📞 +91 99592 44911

Understanding Gas Detection

How a Fixed Gas Detector Works

A fixed gas detector uses a sensor module to continuously sample the surrounding air and measure the concentration of a specific gas. When the reading crosses a pre-set alarm level, the detector triggers a relay output, sound/light alarm and a proportional 4–20mA or digital signal to your control system — giving personnel and automated safety systems time to respond before a leak becomes hazardous.

🔋 Electrochemical Sensors

Best for accurate, low-level detection of most toxic gases (CO, H₂S, Cl₂, NH₃) — the sensor generates a current proportional to gas concentration through a chemical reaction.

🔥 Catalytic & Pellistor Sensors

Used for combustible gas detection (%LEL) — a heated catalytic bead's resistance changes as combustible gas burns on its surface.

📡 NDIR Sensors

Non-Dispersive Infrared sensors measure gases like CO₂ and hydrocarbons by their infrared absorption — immune to sensor poisoning, long service life.

💡 PID Sensors

Photoionization Detectors for Volatile Organic Compounds (VOCs) and low-level hydrocarbons, ionizing gas molecules with UV light to generate a measurable current.

🅾️ Oxygen Sensors

Electrochemical cells specifically calibrated to measure oxygen concentration — critical for confined space entry and inert-atmosphere monitoring.

⚙️ Solid-State Sensors

Metal-oxide semiconductor sensors for combustible and some toxic gases, valued for ruggedness and long operating life.

Gas Coverage

Gases That Can Be Detected

The right sensor module is selected based on your target gas and required range. Below is the coverage available across our gas detector range.

🅾️ Oxygen

Oxygen (O₂)

☠️ Toxic Gases

Ammonia (NH₃) Carbon Monoxide (CO) Hydrogen Sulfide (H₂S) Chlorine (Cl₂) Sulphur Dioxide (SO₂) Nitrogen Dioxide (NO₂) Nitric Oxide (NO) Hydrogen (H₂) Hydrogen Cyanide (HCN) Hydrogen Chloride (HCl) Hydrogen Fluoride (HF) Hydrogen Bromide (HBr) Bromine (Br₂) Phosphine (PH₃) Ozone (O₃) Ethylene Oxide (ETO)

🔥 Combustible Gases (%LEL)

Methane (CH₄) LPG / Propane Hydrocarbons (General LEL) Hydrogen (H₂)

🧪 VOC & Other

Volatile Organic Compounds (VOC) Carbon Dioxide (CO₂)

Don't see your specific gas listed? Share your requirement — additional gases can often be covered with the appropriate sensor module.

Featured Product

Smart Gas Detector with LCD Display

One flameproof, PESO certified platform covers Oxygen, Toxic, Combustible and VOC gas detection with a hot-swappable sensor module design.

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GT-2511-FLP
Gas Detection

GT-2511-FLP Smart Gas Detector

A flameproof, PESO certified smart gas detector with an 8×2 alphanumeric LCD display and 8 status LEDs, designed for swift, reliable detection of Oxygen, Toxic, Combustible and VOC gas leaks. The hot-swappable gas sensor module stores its own calibration, alarm, offset and output-current data — so replacing a sensor doesn't mean reprogramming the whole unit.

Flameproof Ex db IIC T6 GbPESO / CIMFR CertifiedHot-Swappable SensorMagnetic Wand Programming
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Detection

Sensor TechnologyElectrochemical, Catalytic, Pellistor, NDIR, PID, Solid State
Detection MethodDiffusion
Response Time<15 seconds (gas dependent)
UnitsPPM, %V/V, %LEL, mg/m³

Electrical

Supply Voltage18–36 VDC (typ. 24VDC)
Power Consumption<3.6W
Output Signal4–20mA (configurable range), ±0.125% FS accuracy
CommunicationOptional Isolated RS-485, Modbus RTU

Display & Alarms

Display8×2 Alphanumeric LCD, Configurable Backlit
Status Indicators8 LEDs
Relay Outputs3 Relays, 5A Rating
Set PointsOptional STEL / TWA (Toxic & VOC)

Housing & Environmental

ConstructionCast Aluminium Alloy or SS-316
Ingress ProtectionIP66 / IP68
Operating Temperature-15°C to +55°C
Humidity<95% Non-Condensing

Certifications

FlameproofEx db IIC T6 Gb
Intrinsically SafeEx ia IIC T6 Ga
StandardsIS/IEC, CIMFR, PESO Approved
PESO CIMFR IS/IEC

Maintenance Features

Sensor ModuleHot-Swappable, Data Stored On-Board
ProgrammingNon-Intrusive via Magnetic Wand
SecurityPassword-Protected Settings
DiagnosticsSensor Open, Over Range, Cal Due, Cal Fail, Loop Open

Where It's Used

Gas Detection Applications

🏭 Refineries
❄️ Cold Storage
🚰 Sewage Plants
🌾 Fertilizer Plants
🏗️ Stack Monitoring
🧪 Chlorination Plants
🌫️ Ambient Monitoring
⛽ Gas Metering Skids
🛢️ Gas Cylinder Banks
🛢️ Oil & Gas Industries
🔧 Gas Pipeline Projects
📄 Pulp & Paper Plants
🚉 Gas Metering Stations
🔥 Burner / Furnace Areas
🛢️ Bullet Yard / Storage Yard
🧪 Chemical Processing Plants
🔥 Heat Treatment Plants
🧪 Chemical Storage Areas
⚡ Power & Industrial Plants
🎨 Automotive / Paint Shops
🌊 Offshore Platforms
⛏️ Coal Mine & Confined Areas

Why IJ Instruments

Your Dealer and Supplier for Gas Detection in India

🎯 Free Technical Consultation

Share your target gas, hazardous area classification and mounting environment — we'll help you specify the right sensor module and output configuration.

🤝 Dealer & Supplier

As a dealer and supplier for gas detection equipment in India, we help you source PESO certified detectors with local technical support.

📋 Documentation Support

Datasheets, certification documents and calibration guidance to support your engineering and procurement process.

🚚 Pan India Delivery

Coordinated sourcing and delivery to plants, EPC contractors and system integrators across India.

Not sure which gas detector or sensor module fits your application?

Share your target gas, area classification (flameproof/intrinsically safe) and output requirement — our team will recommend the right sensor module and configuration.

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FAQs

Gas Detection — Frequently Asked Questions

What's the difference between a flameproof and intrinsically safe gas detector?

A flameproof (Ex d) enclosure is built to contain an internal explosion so it cannot ignite the surrounding atmosphere, while an intrinsically safe (Ex ia) design limits electrical energy in the circuit so it can never generate a spark capable of ignition — both approaches are used depending on the hazardous area classification and installation requirement.

How often does a gas detector sensor need to be replaced or recalibrated?

Calibration is generally recommended annually, though this depends on usage and environmental conditions such as exposure to gas events or contaminants. A hot-swappable sensor module design lets you replace a due-for-service sensor with a pre-calibrated one with minimal downtime.

Can one detector cover more than one gas?

The detector electronics and display are common across gas types, but each specific gas requires its own sensor module matched to that gas and range — the platform's modular design lets you standardize on one detector housing across different applications.

Is IJ Instruments an authorized distributor for the gas detector manufacturer?

IJ Instruments is a dealer and supplier for gas detection equipment in India, supporting product selection, technical consultation and sourcing.

Need a Gas Detector for Your Application?

Share your target gas and hazardous area requirement for a free technical consultation.

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